How the platform works
From machine signals to validated decisions, in seven stages.
01CONNECT
It connects to PLCs, SCADA databases, and edge telemetry.
From the platform
- OPC UA & MQTT Native Support
- Modbus, Profinet & BACnet Integration
- SCADA, PLC, and ERP Connectors
- 1
CONNECT
Link PLCs, SCADA, edge telemetry
It connects to PLCs, SCADA databases, and edge telemetry.
Details - 2
INGEST
Buffer and process live streams
Seamlessly ingest high-velocity data from any industrial source.
Details - 3
MODEL
Build the twin of each asset
Builds a digital twin that maps each asset's physical parameters.
Details - 4
ANALYZE
Detect anomalies, predict failures
Runs AI models on live data to detect anomalies and predict failures.
Details - 5
SIMULATE
Test what-if scenarios virtually
Simulate what-if scenarios before changing anything on the physical asset.
Details - 6
- 7
ACT
Apply validated changes
The outcome is validated before the change reaches the production line.
Details
The Digital Twin
A digital twin platform is software that creates a live virtual replica of a physical asset, machine, or process and keeps it synced with real-world sensor data.
A digital twin platform is software that creates a live virtual replica of a physical asset, machine, or process and keeps it synced with real-world sensor data.
Core Platform Capabilities
A comprehensive suite of tools engineered to transform raw sensor data into active financial returns.
Universal IoT Integration
Seamlessly ingest high-velocity data from any industrial source. Connect with over 200+ standard and proprietary industrial protocols.
- OPC UA & MQTT Native Support
- Modbus, Profinet & BACnet Integration
- SCADA, PLC, and ERP Connectors
- Real-time stream buffering with sub-100ms processing
Predictive AI/ML Engine
Deploy industry-validated machine learning models trained on millions of operating hours to detect anomalies and predict failures.
- Vibration and thermal anomaly detection
- Remaining Useful Life (RUL) estimation
- AutoML pipeline for custom operational datasets
- Root Cause Analysis (RCA) reporting
Condition monitor
Illustrative UI data — not an actual EngenX measurement.Root Cause Analysis (RCA)
Illustrative relative contribution
Pre-trained model coverage
Physics-Informed Simulation
Run advanced physical and mathematical simulations (what-if scenarios) in a completely risk-free virtual sandbox.
- Finite Element Analysis (FEA) twins
- Computational Fluid Dynamics (CFD) models
- Dynamic process simulation loops
- Multi-variable optimization solvers
Presets
Hybrid Edge + Cloud Deployment
Choose the optimal deployment architecture. Run high-performance AI inference on-premise at the edge or scale computations in the cloud.
- Ultra-low latency edge decision loops (<50ms)
- Federated learning across machine fleets
- AWS, Azure, and Google Cloud compatibility
- Full offline operational capability
Run inference at the edge or scale computations in the cloud.
System Architecture
Five layers, from physical equipment to enterprise decisions.
L4 · PLATFORM
Synchronizes data with dynamic physics models at sub-100ms interval cycles; includes Digital Twin Studio, AutoML pipeline, federated learning across machine fleets.
Components
- Digital twins
- Predictive AI/ML Engine
- Physics-Informed Simulation
- Cloud compute (AWS · Azure · Google Cloud compatibility)
L4 · PLATFORM
Synchronizes data with dynamic physics models at sub-100ms interval cycles; includes Digital Twin Studio, AutoML pipeline, federated learning across machine fleets.
Components
- Digital twins
- Predictive AI/ML Engine
- Physics-Informed Simulation
- Cloud compute (AWS · Azure · Google Cloud compatibility)
Technical Excellence, Without Compromise
The EngenX platform is built for heavy-duty industrial scale. We support deep compatibility with legacy operational environments while providing modern REST and GraphQL APIs for seamless cloud integration.
System Specifications
- Data Pipeline Latency
- <100 milliseconds
- Predictive Model Accuracy
- 94.8% (validated)
- Supported Protocols
- 200+OPC UAMQTTModbusS7etc.
- Security compliance
- ISO 27001SOC 2 Type II
Platform FAQ
13 questions
The basics
A digital twin platform is software that creates a live virtual replica of a physical asset, machine, or process and keeps it synced with real-world sensor data. EngenX fuses OT (operational technology), IT, and engineering data into these twins to predict failures, simulate outcomes, and optimize performance.
An industrial digital twin is used to monitor equipment health in real time, predict failures before they happen, run what-if simulations on process changes, and optimize operations in manufacturing, energy, and heavy industry.
An industrial AI platform applies machine learning to industrial sensor and process data. EngenX combines pre-trained AI models with physics-informed simulation to deliver predictive maintenance, anomaly detection, and process optimization.
A digital twin gives manufacturers real-time visibility into machine and production-line health. That enables predictive maintenance, what-if process simulation, and cross-facility performance benchmarking, which together reduce downtime and improve efficiency.
OT, IT, and engineering data usually sit in separate systems. EngenX brings machine-floor sensor data, business systems, and engineering specifications into one platform, so predictions and simulations draw on the full picture instead of a single silo.
How it works
EngenX works in four steps. It connects to PLCs, SCADA databases, and edge telemetry; builds a digital twin that maps each asset's physical parameters; runs AI models on live data to detect anomalies and predict failures; and lets teams simulate what-if scenarios before changing anything on the physical asset.
EngenX integrates directly with local PLC and SCADA brokers using high-frequency collectors (e.g. MQTT or OPC UA). These collectors buffer and process data stream packets, synchronizing them with our dynamic physics models at sub-100ms interval cycles to guarantee active real-time updates.
No. EngenX's Digital Twin Studio uses a drag-and-drop interface to build 3D replicas of assets, define relationships between systems, and configure data streams without writing code.
AI & simulation
EngenX hosts a robust catalog of pre-trained anomaly detection and predictive failure models tailored for industrial equipment such as rotating machinery (turbines, pumps, compressors), fleet vehicles, battery thermal systems, and smart factory assembly lanes.
Industrial process simulation uses physics-informed models to test changes to a process virtually, such as flow rates, mechanical loads, or speeds, before applying them to physical equipment. This lowers risk and shortens validation time.
What-if scenario simulation lets manufacturing teams test the effect of a process or equipment change in a virtual environment first, so the outcome is validated before the change reaches the production line.
Physics-informed simulation software combines engineering physics with machine learning, so simulated outcomes stay grounded in physical reality and not statistics alone. EngenX uses this approach in its what-if simulation engine.
Deployment
Yes, EngenX features a flexible hybrid edge-cloud architecture. The platform can deploy lightweight inference containers directly onto on-premise edge computing hardware (e.g. industrial PCs or gateway units), allowing for zero-cloud latency, strict offline operations, and local data compliance.
Architecture review
Explore the Future of Operations
Contact our systems engineers today to schedule a detailed architecture review for your facility.